Danone Balclutha Chiller Optimisation

Danone Balclutha

Chiller Optimisation



Chiller Plant Settings Optimised & Production Targets Met All Year Round

Problem

The milk processing plant at Danone Balclutha was not able to cool the milk to the desired set point, which impacted on the rest of the process.

Solution

DETA investigated the process, identified that the chiller plant settings could be optimised, and recommended practical actions for the plant to take, including:


  • Revising PID control parameters
  • Improved trending within SCADA to identify trips quickly
  • Calibrating evaporator exit temperature probes
  • Altering pressure set points

Outcome

Production targets can now be met all year round.

Industrial plant with smokestacks against a bright blue sky, some trees in the foreground.
22 February 2026
Explore strategic alternatives to an LNG terminal in NZ. Discover how managing gas supply, firming generation, and fuel switching can ensure energy security.
Engineers in safety vests pointing at a laptop screen; helmets, notepad, and phone on table.
19 February 2026
Stalled by budget cuts? Learn how to fund industrial efficiency and decarbonisation projects using OpEx savings, Energy Performance Contracts, and 2026 grants.
Three men in business attire conversing at a conference, smiling, in a well-lit hallway setting.
23 September 2025
Discover the A2EP 2025 Australian Renewable Heat Conference, focusing on innovation, clean energy, and the future of sustainable heat solutions.
Show More